Airplane Costume - Disney's Planes opens today and when Halloween comes around I think some kids will want to dress up like Dusty! I need to try my hand at making a DIY Disney airplane costume. We made a Dusty Crophopper but I think some airplanes from the movie would make a fun family Halloween theme!
I started by collecting large cardboard boxes from random deliveries, Costco, etc. The biggest burden is the duck tape, unless you decorate it in some other way (paint, maybe?). I wanted to make less of a mess and since Becca's son Jack is obsessed with duck tape, I thought I would give it.
Airplane Costume
I have never made a dress or even worked with a cardboard box, I was impressed by how well it was activated. I basically found some pictures of Dusty online and referenced while I was working.
Diy Cardboard Box Halloween Costumes
I started with a large box (open on one side) and cut an opening wide enough for the boy. I think Elliott is trying to make sure it's the right size.
I found a piece of cardboard long enough for the main set of wings and cut it in two. I cut a slot on the side of the fuselage and put the wings in place. I took rough measurements and kind of eyeballed them to make sure they were fairly even. Don't worry, it's not rocket science. 😉
I used duct tape on the inside of the fuselage to secure the wings. My wings looked really droopy, so I made supports on each wing from craft sticks.
Luckily, I found a piece of cardboard in my pile that helped me visualize the back of the plane. I just folded one part to make a triangle shaped rudder. Then cut a slot at the back of the fuselage (and slightly to the side) to slide the baby wings (or elevator if you want to get technical) and the rudder into place.
Amelia Earhart's Airplane Costume
I found some 12 inch bamboo sticks from an old preschool project. I cut them in half and then wrapped each pair in black duck tape to make thick butterfly blades. I think pencils work here too. We added yellow duck tape to the tip to better match the dusty blade.
I lined a small paper bowl with foil to make the base of the butterfly. I then insert each propeller blade into a small slot cut into the side of the bowl. I used a protractor to make sure the blade was spaced (120 degrees). Read how I incorporated math into this fun Disney project! 🙂 To secure each blade, I glued the back inside the bowl.
Using a pencil I was able to attach the propeller to the plane while retaining the ability to rotate. I cut a small X in the front of the body and the base of the propeller (middle of the bowl). Just slide the pencil into it. Then I wrapped tape around the "exposed" part of the pencil to make it thicker so it wouldn't go in and out. Men think spinning a propeller is really cool. :-)
I think duck tape hangers would be fun, but I have some scrap fabric on hand to use. I sewed the ends of the fabric together lengthwise to make a long tube. I then attached it to the plane using binder clips. Binder clips make it easy to adjust the length. When we like the length, the clip is covered with paint (duck tape).
Horse Animal Costume Riding An Airplane Stock Vector
The wheels are optional and I just had to skip them. However, if you insist, we have made a cardboard and stick set. On the surface they can but the wheels break / bend if you put a plane on them.
Instead of painting, I chose to "tape" mine with duck tape and painter's tape. I ended up using up an entire roll of white duck tape! I also used orange, black and yellow duck tape in this project. I could only find dark navy blue duck tape at Target, so I opted to use painter's tape instead. When I was decorating the plane, I kept referring to Dusty's picture.
I printed the #7 logo using PicMonkey and attached it with double-sided tape. I made a D7 on the tail with white duck stripes.
The end result was better than I could have imagined. My kids knew right away that Dusty was from Airplanes and they couldn't wait!
Disguise Costumes Kids Childs Disney Planes Cartoon Dusty Crophopper Airplane Costume Small 4 6
My success just proves that anyone can make this cool Disney airplane costume, and if you're a crafty person, your airplane is always cooler! I'm thinking of making Elliot his own plane suit so they don't have to share.
Sign up to receive a free guide with more than 25 fun activities for kids ($4.99). This usually means that mom or dad helps them find something better than what the store can offer. Challenge? I consider myself a decent face painter, but I can't sew to save my life. So, I'm excited to see Halloween costumes made out of cardboard boxes this year. Who would have thought that something as readily available as an Amazon box could help me win the best airplane outfit for Dad of the Year? Score!
The best thing about making a Halloween costume out of cardboard is that you don't need to spend a lot of money, develop sewing or other craft skills, or look for fancy materials.
I mean, with Amazon Prime being the source of most purchases these days, having an Amazon Smile box at home is a very possible possibility. And even if you don't sit there looking at you and say, "Help me be a rocket ship," you can easily go to a store or shoe store and maybe have an addition. I am glad that you are contributing financially to your child's creative needs.
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The good thing about DIY tile projects? They give money to the wonderful children with complementary tasks. Check out my Amazon inspired Halloween airplane costume tutorial below. Adding things like motorized propellers, landing lights, and black Amazon packing tape for emphasis made the simple cardboard plane the talk of the town. Talk about standing out in the crowd!
There's no time like the present to start making your own cardboard. Be sure to watch this video for a quick and simple video tutorial on setting up this plane.
If it's easier for you to read the steps when starting your DIY crate journey, follow the instructions below:
If you're looking for a fun DIY box Halloween costume project to help your child stand out from the crowd this season, grab some cardboard and voila! Your child will be flying high in no time.
Inflatable Pilot Costume
Troy Petty is an MBA businessman who is the father of two teenage sons and a beagle named Hashtag. He tells funny stories about carpooling, grocery shopping, razor riding with his kids, and other fun dad adventures on his blog: Dadventurous. When Troy isn't holding down the castle, he's building things: a background stream, a home theater, and this plane out of an Amazon smiley box with LED landing lights and motorized propellers.
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